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Freescale Semiconductor Technical Data
Document Number: MC33099 Rev. 6.0, 1/2007
Adaptive Alternator Voltage Regulator
The 33099 is designed to regulate the output voltage in dioderectified alternator charging systems common to automotive applications. The 33099 provides either an analog or digital fixed frequency duty cycle (ON/OFF ratio) control of an alternator's field current. Load Response Control (LRC) of the alternator field current is accomplished by selecting the duty cycle for prevailing engine conditions to eliminate engine speed hunting and vibrations caused by abrupt torque loading of the engine owing to sudden electrical loads being applied to the system at low engine RPM. Four LRC rates are selectable by connecting pins 7 and 8 to ground. The 33099 uses a feedback voltage to establish an alternator field current that is in harmony with system load currents. The output voltage is monitored by an internal voltage divider scheme and compared to an internal voltage ramp referenced to a bandgap voltage. This approach provides precision output voltage control over a wide range of temperature, electrical loads, and engine RPM. Features * External High-Side MOSFET Control of a Ground-Referenced Field Winding * LRC Active During Initial Start * Vset at 0.1 V @ 25C * <0.1 V Variation Over Engine Speeds of 2,000 to 10,000 RPM * <0.2 V Variation Over 10% to 95% of Maximum Field Current * Controlled MOSFET and Field Flyback Diode Recovery Characteristics for Minimum RFI * Trimmed Devices Available at 14.6 V and 14.8 V (typical) Vset * Pb-Free Packaging Designated by Suffix Code EG
33099
VOLTAGE REGULATOR
DW SUFFIX EG SUFFIX (PB-FREE) 98ASB42567B 16-PIN SOICW
ORDERING INFORMATION
Device MC33099DW/R2 16 SOICW MC33099CDW/R2 -40C to 125C MCZ33099EG/R2 MCZ33099CEG/R2 16 SOICW (Pb-FREE) Temperature Range (TA) Package
33099
PHASE GATE SOURCE PHASE FILTER FIELD WINDING
IGN LAMP DRAIN BAT REMOTE LRC1 LRC2 AGND GND IGNITION SWITCH
CHASSIS
Figure 1. 33099 Simplified Application Diagram
(c) Freescale Semiconductor, Inc., 2007. All rights reserved.
BATT
REMOTE V rem V rs CB1 V DD Regulator 0.6 V V l Local V Local ls Sense LB C rs V o RF Low Pass S1 R4 R5 Cf FB V fb Bandgap Reference V DD V ref (OTC) 1.25 V (2.0 V) C UV uv 1.25 V LD R3 S2 V hvl C ph PHASE FILTER CF 1.25 V F1 F2 DAC V dac Over Voltage Detect C dc A N D 1 C ign 1.25V V Tigm Drain Polling Iign Cds LAMP DRAIN OR1 OV Ign Delay IGN Batt V Tdsc (5.0 V) Internal V reg and Bias Current
Vbat
MC33099
Charge Pump Regulator
Vg lpu
MTB36N06E
R1 R2
CB2
Min Duty Cycle Gate Polling Css
A N D 4 Batt
S3
GATE
Field
Z1
PHASE
lpd V Tssc SOURCE
Ignition
To Logic 4 LSB
P16
4MSB
Osc
Digital Duty Cycle Generator MUX U/D Counter
8-Bit Counter fmsb
P 256
A/D Comparator & Tracking u/d Up/Down Control Switch
A N D 3
OR2
A N D 2
Lamp Driver Circuit
Z2
500 LAMP GATE Thermal Limit Current Limit Rs Stator Battery MR850
Figure .
Lamp Polling
u/d Np
Dtl
fmsb LCR TEST
LCR1
LRC2 AGND GND Ground
Alternate S tator Configuration
Boundry for IC
REMOTE PHASE
Figure 2. 33099 Simplified Internal Block Diagram
33099
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Analog Integrated Circuit Device Data Freescale Semiconductor
PIN CONNECTIONS
PIN CONNECTIONS
GATE BAT GND LAMP DRAIN LAMP GATE IGNITION LRC2 LRC1
1 2 3 4 5 6 7 8
16 15 14 13 12 11 10 9
SOURCE PHASE NC PHASE FILTER LRC TEST NC REMOTE AGND
Figure 3. 33099 Pin Connections Table 1. PIN Function Description
Pin Number 1 2 3 4 5 6 7 8 Pin Name GATE BAT GND LAMP DRAIN LAMP GATE IGN LRC2 LRC1 Formal Name GATE DRIVE BATTERY GROUND LAMP DRAIN LAMP GATE IGNITION LOAD RESPONSE CONTROL 2 LOAD RESPONSE CONTROL 1 ANALOG GROUND REMOTE NO CONNECT LOAD RESPONSE CONTROL TEST PHASE FILTER PHASE SENSE INPUT SOURCE Definition Controls the GATE of the MOSFET to control the alternator field current. Primary power connection to the system battery. Source lamp current and digital ground. Controls the Fault Lamp current. Controls the Fault Lamp internal driver as an override function. Controls the ON or OFF function of the regulator. Inputs for selecting the LRC rate.
9 10 11, 14 12 13 15 16
AGND REMOTE NC LRC TEST PHASE FILTER PHASE SOURCE
Ground connection for analog circuitry. Provides for external Kelvin connection to system battery. No internal connection to this pin. Provides acceleration of LRC rate for testing. Provides access to Phase Resistive Divider for External Phase Filter capacitance. Input for phase voltage. Coupled to source of MOSFET to provide a GATE voltage reference and to monitor for source shorts to ground.
33099
Analog Integrated Circuit Device Data Freescale Semiconductor
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ELECTRICAL CHARACTERISTICS MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
MAXIMUM RATINGS
Table 2. Maximum Ratings All voltages are with respect to ground unless otherwise noted. Exceeding these ratings may cause a malfunction or permanent damage to the device.
Rating ELECTRICAL RATINGS Power Supply Voltage Load Dump Transient Voltage Negative Voltage (2) ESD Voltage Human Body Model (3) Machine Model (3) (4) THERMAL RATINGS Operating Junction Temperature Operating Ambient Temperature Range Storage Temperature Range Power Dissipation and Thermal Characteristics Maximum Power Dissipation @ TA = 125C Thermal Resistance, Junction-to-Ambient Peak Package Reflow Temperature During Reflow
(5) (6) (1)
Symbol
Value
Unit
VBAT +VMAX -VMIN
24 40 -2.5
V
V VESD1 VESD2 2000 200
TJ TA TSTG PD RJA , TPPRT
150 - 40 to 125 - 45 to 150
C C C
640 85 Note 6
mW C/W C
Notes 1. 125 ns wide square wave pulse. 2. Maximum time = 2 minutes. 3. ESD1 testing is performed in accordance with the Human Body Model (CZAP = 100 pF, RZAP = 1500 ). ESD2 testing is performed in accordance with the Machine Model (CZAP = 200 pF, RZAP = 0 ). 4. 5. 6. ESD2 voltage capability of PHASE FILTER pin is greater than 150 V. All other device pins are as indicated. Pin soldering temperature limit is for 10 seconds maximum duration. Not designed for immersion soldering. Exceeding these limits may cause malfunction or permanent damage to the device. Freescale's Package Reflow capability meets Pb-free requirements for JEDEC standard J-STD-020C. For Peak Package Reflow Temperature and Moisture Sensitivity Levels (MSL), Go to www.freescale.com, search by part number [e.g. remove prefixes/suffixes and enter the core ID to view all orderable parts. (i.e. MC33xxxD enter 33xxx), and review parametrics.
33099
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Analog Integrated Circuit Device Data Freescale Semiconductor
ELECTRICAL CHARACTERISTICS STATIC ELECTRICAL CHARACTERISTICS
STATIC ELECTRICAL CHARACTERISTICS
Table 3. Static Electrical Characteristics Characteristics noted under conditions 7.0 V VSUP 18 V, - 40C TA 125C, GND = 0 V unless otherwise noted. Typical values noted reflect the approximate parameter means at TA = 25C under nominal conditions unless otherwise noted.
Characteristic Regulation Voltage @ 50% Duty Cycle Vrem = Vset or Vrem < VTrem Vrem = Vset or Vrem < VTrem Regulation Voltage Range 10% < DC < 95% Regulation Voltage Temperature Coefficient (TC) Vrem = Vbat or Vrem < VTrem Power Up/Down IGN Threshold Voltage Operating Drain Current (Ignition ON) Vign > VTign, Vrem = Vph = Vset, TA = 25C Vign > VTign, Vrem = Vph = Vset, -40C TA 125C Standby Drain Current (Ignition OFF) Vign < VTign, Vph = 0 V, Vrem = Vbat = 12.6 V, TA = 25C Vign < VTign, Vph = 0 V, Vrem = Vbat = 12.6 V, -40C TA 125C Remote Loss Voltage Threshold Phase Detection Threshold Voltage Undervoltage Threshold Voltage Vset = 14.8 typical Vset = 14.6 typical Overvoltage Threshold Voltage Vset = 14.8 typical Vset = 14.6 typical MC33099 MC33099C TC(VTOV) VTLD MC33099 MC33099C TC(VTLD) VSET2 MC33099 MC33099C TC(VSET2) VT LD2 23.5 23.5 TC(VT LD2) - 24 23.85 -17.9 25 24.65 - mV/C MC33099 MC33099C 18.0 17.65 - 18.5 18.15 -13.4 18.8 18.75 - mV/C V 18.9 18.45 - 19.25 19.15 -14.3 19.8 19.85 - mV/C V MC33099 MC33099C VTOV 16.15 15.8 - 16.65 16.4 -12.4 17.15 17.0 - mV/C V IQ1(OFF) IQ2(OFF) VTREM VTPH VTUV 10.9 10.35 11.35 10.95 11.6 11.55 V - - 4.2 3.75 0.6 1.0 4.5 4.0 1.5 3.4 4.8 4.25 V V V IQ1(ON) IQ2(ON) - - 6.5 6.5 8.0 8.4 mA VTIGN TC (VSET) -13 0.9 -11 1.25 -9 1.6 V mA MC33099 MC33099C DVSET - 210 300 mV/C Symbol VSET 14.55 14.3 14.8 14.6 15.05 14.85 mV Min Typ Max Unit V
Overvoltage Threshold Voltage TC Load Dump Threshold Voltage Vset = 14.8 typical Vset = 14.6 typical Load Dump Threshold Voltage TC Secondary Regulation Vset = 14.8 typical Vset = 14.6 typical Secondary Regulation TC Secondary Load Dump Threshold Voltage Vset = 14.8 typical Vset = 14.6 typical
Secondary Load Dump Threshold Voltage TC
33099
Analog Integrated Circuit Device Data Freescale Semiconductor
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ELECTRICAL CHARACTERISTICS STATIC ELECTRICAL CHARACTERISTICS
Table 3. Static Electrical Characteristics (continued) Characteristics noted under conditions 7.0 V VSUP 18 V, - 40C TA 125C, GND = 0 V unless otherwise noted. Typical values noted reflect the approximate parameter means at TA = 25C under nominal conditions unless otherwise noted.
Characteristic Lamp Drain Short Circuit Threshold Voltage Lamp Drain Short Circuit Current Lamp Drain ON Voltage I lamp = 0.4 A Lamp Drain-to-GATE Clamping Voltage Lamp GATE Override Resistance Lamp Driver Thermal Shutdown Temperature Limit GATE Drive Source Current GATE Drive Sink Current GATE Drive GATE-to-Source Clamping Voltage Minimum Charge Pump GATE Drive Voltage Vbat = Vsource = Vset Source Short Circuit Threshold Voltage Remote Input Resistance Vrem = Vset Phase Input Resistance Vph = Vset IGN Input Pull-Down Current Vign = 1.25 V LRC Input Current Vlrc = 0 V Notes 7. Not 100% tested. ILRC 35 45 55 IIGN 40 73 90 A RPH - 60 - A VTSSC RREM - 68 - k
(7) (7)
Symbol VT DSC IDSC VD(SAT)
Min 1.8 2.0
Typ 2.25 2.5
Max 2.85 3.0
Unit V Amps V
- VDG RLG TLIM IPU IPD VGS VG(MIN) 21.5 1.85 - - - 240 400 10
0.3 48.48 4.6 185 300 480 12
2.5 55 - - 340 560 15 V k C A A V V
23.4 2.3
- 2.75 V k
33099
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Analog Integrated Circuit Device Data Freescale Semiconductor
ELECTRICAL CHARACTERISTICS DYNAMIC ELECTRICAL CHARACTERISTICS
DYNAMIC ELECTRICAL CHARACTERISTICS
Table 4. Dynamic Electrical Characteristics Characteristics noted under conditions 7.0 V VSUP 18 V, - 40C TA 125C, GND = 0 V unless otherwise noted. Typical values noted reflect the approximate parameter means at TA = 25C under nominal conditions unless otherwise noted.
Characteristic Duty Cycle Regulation Output Frequency f OSC / 256 Phase Rotation Detection Frequency Low / High RPM Transition Phase Frequency GATE Duty Cycle at Startup and WOT f ph > f 2 Minimum GATE LRC Duty Cycle f ph < f 2 Minimum GATE Duty Cycle Vbat > Vreg(max) LRC Increasing GATE Duty Cycle Rate Low RPM Mode (f ph < f 2) LRC1 at GND, LRC2 at GND LRC1 Open, LRC2 at GND LRC1 at GND, LRC2 Open LRC1 Open, LRC2 Open High RPM Mode (f ph > f 2) Ignition Turn OFF Delay (Lamp ON) Lamp Short Circuit ON Polling Frequency Lamp Short Circuit ON Duty Cycle Lamp OFF Polling Frequency Lamp Polling OFF Duty Cycle Field Short Circuit ON Polling Frequency Field Short Circuit Polling ON Duty Cycle R LRC1 R LRC2 R LRC3 R LRC4 R LRC (MAX) T ID (OFF) F LSC DC L F L (OFF) DC L (OFF) F FSC DC F - - - - - - - - - - - - 9.31 12.45 18.71 37.42 616 10.2 98.6 1.56 98.6 1.56 98.6 1.56 - - - - - - - - - - - - ms Hz % Hz % Hz % DC MIN 2.1 3.1 3.3 %/s DC (LRC)MIN 29 31.25 33.5 % F1 F2 DC START 30 31.25 34.5 % Symbol F DC 300 44.28 267.5 375 49 296 440 53.8 325 Hz Hz % Min Typ Max Unit Hz
33099
Analog Integrated Circuit Device Data Freescale Semiconductor
7
FUNCTIONAL DESCRIPTION INTRODUCTION
FUNCTIONAL DESCRIPTION
INTRODUCTION
The 33099 is specifically designed for regulation of an automotive system voltage using diode-rectified alternator charging systems commonly found in automotive applications. The 33099 provides either an analog or digital duty cycle control of an ON/OFF ratio of an alternator field current at a fixed frequency. This provides for a Load Response Control (LRC) of the alternator field current at low engine RPM to eliminate engine speed hunting and vibration owing to abrupt torque loading of the engine when a sudden electrical load is applied to the system. Four LRC rates are selectable using a combination of pins 7 and 8 being connected to ground. The 33099 provides a regulated voltage feedback system to activate the alternator field current in response to system load current. The output voltage is monitored by an internal voltage divider scheme and compared to an internal voltage ramp referenced to a bandgap voltage. The 33099 regulates the system voltage to 14.8 V for the DW suffix and to 14.6 V for the CDW suffix by generating a pulse width modulation (PWM) voltage waveform at the GATE of an external MOSFET to provide an average alternator field coil current as a function of the internal voltage comparison.
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Analog Integrated Circuit Device Data Freescale Semiconductor
TYPICAL APPLICATIONS INTRODUCTION
TYPICAL APPLICATIONS
INTRODUCTION
The 33099 is an alternator voltage regulator designed with internal level shifting resistors to control the voltage in a 12 V automotive system that uses a three-phase alternator with a rotating field winding. The system shown in Figure 4 includes an alternator with its associated field coil, stator coils and rectifiers, an automotive battery, a fault indicator lamp, an ignition switch, a field flyback diode, and the 33099.
REMOTE V rem V rs CB1 VDD Regulator 0.6 V Local Vl LB Vls R1 R2 R3 S2 V hvl C ph PHASE FILTER 1.25 V F1 F2 DAC V dac C dc A N D 1 S1 R4 R5 CB2 C rs V o RF Low Pass FB V fb Cf Bandgap Reference Regulator (OTC) 1.25 V C uv 1.25 V LD PHASE Over Voltage Detector OR1 OV Ign Delay Circuit UV Vref (2.0 V) VDD (5.0 V) Min Duty Cycle Generator
BATT Charge Pump Regulator
Internal V reg and Bias Current Regulator
Vg lpu A N D 4 S3 GATE
Local Sense
Gate Polling Circuit Css
Battery VTssc lpd
Z1
SOURCE IGN C ign 1.25V VTigm Drain Polling Circuit Iign C ds LAMP DRAIN Battery VTdsc
To Logic 101 kHz Osc 4 LSB
P16
4 MSB
1 2
Digital Duty Cycle Generator
10 11
8-Bit Counter
MUX U/D Counter u/d Np
P256
A N D 3
OR2
A N D 2
Lamp Driver Circuit
Z2
LAMP GATE Thermal Limit Detector Current Limit Detector
A/D Duty Cycle Comparator & Tracking Circuit
u/d
Up/Down Control Switch
Lamp Polling Circuit
Dtl
Rs
LCR TEST LCR1
LRC2
AGND
GND
Figure 4. 33099 Simplified Application
The 12 V system voltage (VBAT) is connected to a REMOTE input by a remote wire, which provides the IC regulator with an external Kelvin connection directly to the battery to provide REMOTE voltage, Vrem. The system voltage at the BAT pin is also sensed by an internal Local IC connection as Local voltage Vl. The Local connection is provided in the event the remote wire or remote connection becomes faulty such as being resistive, an open, or shorted to ground. The PHASE input is normally connected to a tap on one corner of the alternator's stator winding, which provides an AC phase voltage (Vph) for the IC to determine the rotational frequency (fph) of the alternator rotor. Two frequency comparators (F1 and F2) monitor voltage Vph to determine a Analog Integrated Circuit Device Data Freescale Semiconductor
phase rotation detection frequency (f1) and a Low/ High RPM transition phase frequency (f2), respectively. A PHASE FILTER pin is provided for externally providing a filter capacitance for filtering phase input noise. The regulated DC system set voltage (Vset) is achieved by employing feedback to compare a ratioed value of Vset to an internal IC bandgap voltage reference having a negative temperature coefficient (TC). The GATE drive of an external N-channel MOSFET is regulated by the IC to control the field current in the alternator field coil as an alternating ON or OFF state dependent on load current conditions affecting voltage Vset. The external MOSFET receives GATE-to-source voltage drive from between the GATE and SOURCE output pins of the IC. The GATE-to-source voltage is a Pulse Width
33099
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TYPICAL APPLICATIONS
Modulated (PWM) waveform having a variable ON / OFF duty cycle ratio that is determined by an analog or a digital duty cycle control circuitry that responds to variations in the system voltage due to variations in system load current. The PWM waveform has a duty cycle regulation output frequency of about 395 Hz (fdc) defined by an 8-bit division of an internal 101 kHz oscillator clock frequency (fosc). The GATE voltage at the GATE pin is due to a charge pump GATE voltage (Vg) generated by voltage multiplication using an internal charge pump voltage regulator. The high GATE-to-source voltage applied to the external MOSFET during the ON cycle of the PWM waveform minimizes a low drain-to-source ON resistance (RDS(ON) ) and associated drain-to-source voltage Vd(SAT) to maximize the field current while minimizing the associated power dissipation in the MOSFET. A unique feature of the 33099 is the combinational use of analog and digital duty cycle controllers to provide a Load Response Control (LRC) duty cycle function when rotor frequency fph is less than frequency f2. A classic analog duty cycle function is provided at the GATE output when frequency fph is greater than frequency f2. During the LRC mode when f1 < fph < f2, a sudden decrease in the system voltage due to a sudden increase in system load current will cause the analog duty cycle to rapidly increase to as great as 100%. However, the LRC circuitry causes the digital duty cycle to increase to 100% at a controlled predetermined LRC rate and overrides the analog duty cycle. Thus the alternator response time is decreased in the LRC mode and prevents the alternator from placing a sudden high torque load on the automobile engine during this slow RPM mode. This can occur when a high current accessory is switched on to the 12 V system, producing a sudden drop in system voltage. When frequency fph is greater than frequency f2, the slow LRC response is not in effect and the analog duty cycle controller controls the PWM voltage waveform applied to the external MOSFET to regulate the system voltage. By selectively coupling the LRC1 and LRC2 pins to ground or leaving them open, the user can program four different LRC rates (Rlrc1Rlrc4) from 9.37%/sec to 37.4%/sec. During an initial ignition ON and engine start-up, the LRC rate is also in effect to minimize alternator torque loading on the engine during start, even when a Wide Open Throttle (WOT) condition (fph > f2) occurs. An internal N-Channel MOSFET is provided on the IC to directly drive lamp current as a fault indicator. The fault lamp is connected between the low side of the ignition switch and the LAMP DRAIN pin of the IC. A fault is indicated during an undervoltage battery condition when frequency fph is greater than frequency f2, during an overvoltage battery condition, and when frequency fph is less than frequency f1. Frequency fph < f1 when an insufficient alternator output voltage results or a slow or non-rotating rotor occurs due to a slipping or broken belt. An external LAMP GATE pin is also provided for the internal lamp driver to allow the user to override the internal IC fault logic and externally drive the internal lamp drive MOSFET. When a loose wire or battery pin corrosion causes the Remote voltage to decrease but is not a Remote Open condition, the system voltage will increase, causing an
33099
overvoltage Lamp fault indication, and is regulated at a secondary value of about 18.5 V. During a system load dump condition, load dump protection circuitry prevents GATE-to-source drive to the external MOSFET and to the internal lamp drive MOSFET. This ensures that neither the field current nor the lamp current is activated during load dump conditions. A drain-toGATE voltage clamp is also provided for the internal lamp driver for further protection of this driver during load dump. An ignition pin (IGN) is provided to activate the regulator from the standby mode into a normal operating mode when the ignition switch is ON and an ignition voltage (Vign) is greater than a power up/down ignition threshold voltage (VTign). When the ignition switch is OFF, voltage Vign is less than voltage VTign, and the regulator is switched into a low current standby mode, when frequency fph < f1. The IGN pin can either be coupled to the low side of the ignition switch or to the low side of the lamp. When the IGN pin is connected to the low side of the lamp, the lamp must be shunted by a resistor to ensure that ignition ON is sensed, even with an OPEN lamp fault condition. When the lamp in ON, lamp current is polled OFF periodically at an ignition polling frequency in order for the IGN pin to periodically sense that the ignition voltage is high even though the lamp is ON. An ignition input pull-down current (Iign) is provided to pull voltage Vign to ground when the IGN pin is OPEN or terminated on a high resistance. Two ground pins are provided by the 33099 to separate sensitive analog circuit ground (AGND) from noisy digital and high-current ground (GND).
ALTERNATOR REGULATOR BIASING AND POWER UP/DOWN
The biasing of the regulator is derived from the BAT pin voltage Vbat. In the normal operating mode when the ignition switch is ON and voltage Vign is greater than VTign (about 1.25 V), a 5.0 V VDD voltage regulator biases the IC logic and provides bias to a bandgap shunt voltage regulator. The bandgap regulator maintains a reference voltage (Vref) of approximately 2.0 V with an internal negative temperature coefficient (-TC) as well as a 1.25 V Zero Temperature Coefficient (OTC) reference voltage. Additional bias currents and reference voltages, including a charge pump GATE voltage Vg, are also generated from voltage Vbat. The typically ignition ON drain current (IQ1(on) ) is about 6.5 mA at 25C. When the ignition switch is OFF and voltage Vign is less than VTign, the regulator is in a low current standby mode, having a standby drain current of about 0.7 mA (IQ1(off) ) at 25C. During the sleep mode, some internal voltage regulators and bias currents are either terminated or minimized. However, the VDD regulator and the bandgap voltage regulator continue to maintain voltages VDD for the logic, the 2.0 V Vref, and the 1.25 V reference voltage. In addition, all logic is reset in the standby mode. After switching the ignition switch to the ON position, voltage Vign will exceed voltage VTign, causing comparator Cign to switch states, providing an ignition-ON signal to the Ignition Delay circuit. After an Ignition start Delay Time of 500 ms, the Ignition Delay circuit activates additional current Analog Integrated Circuit Device Data Freescale Semiconductor
10
TYPICAL APPLICATIONS
for the VDD regulator and activates all other voltage regulators and bias currents. After engine start, the LRC mode is activated, independent of the phase frequency or independent of a Wide Open Throttle condition. When the battery system voltage increases to Vset, the regulator resumes the normal operational mode. After switching the ignition switch to the OFF position, voltage Vign decreases below voltage VTign, causing the comparator Cign to provide an ignition-OFF signal to the Ignition Delay Circuit. After phase frequency fph < f1 due to ignition turn OFF, supply currents and voltages are reduced in the regulator to provide the standby drain current drain. However, voltage VDD for logic and voltage Vref for reference voltages remain active to be able to sense an ignition input voltage. In some applications, the ignition input is connected to the low side of the fault lamp as shown in Figure 4, page 9. When the lamp driver circuitry is generating a lamp ON signal, a lamp polling signal causes the Lamp Drain output to be periodically GATED OFF. As a result, voltage Vign > VTign during the lamp OFF polling period, causing comparator Cign to periodically provides an ignition-ON signal to the Ignition Delay Circuit. During the Lamp On condition, the Ignition Delay Circuit provides a minimum ignition turn-off delay (tid(off)) such that all currents and regulator voltages remain ON between the Lamp Off polling pulses.
BATTERY AND ALTERNATOR OUTPUT VOLTAGE SENSING
The system battery voltage is directly sensed by the REMOTE input using a remote wire as a Kelvin connection. The Remote input resistance (Rrem) at the REMOTE input is typically 68 k. The voltage at the Remote Sense input (Vrs) is a ratioed value of the Remote voltage (Vrem). The intended ratio of Vrem / Vrs is about 7.45. The BAT pin voltage (Vbat) is also sensed as an internal Local voltage (Vl). A Local Sense voltage (Vls) is a ratioed value of voltage Vl, where the intended ratio of Vl / Vls is also 7.45. The Local internal connection is provided for fault protection against the remote wire being grounded or exhibiting a high remote wire resistance due to being disconnected or due to a corrosive or loose connection. Thus the Local connection ensures that alternator regulation of the system voltage continues in welldefined states for all possible Remote input fault conditions.
the combiner CB2 is normally 0.8 Vls (or 1.6 V typically), while voltage Vrs on the input of CB1 is typically 2.0 V. Because voltage Vo reflects the highest voltage at the input of either combiner, voltage Vo will be voltage Vrs in Remote operation with Remote connected to Vbat. For this case, voltage Vrs is filtered by a 300 Hz low-pass filter and translated to the FB buffer output. Voltage Vrs at the FB buffer output is then compared to a digital-to-analog converter output voltage ramp (Vdac) for duty cycle regulation. During a Remote fault condition when the remote sense line is OPEN or grounded, voltage Vrs at the Remote Sense input will be zero, causing comparator Crs to activate switches S1 and S2 to a CLOSED position. As a result, voltage Vls is coupled through buffer LB directly to the input of combiner CB2. Because the voltage Vls on the input of combiner CB2 is greater than voltage Vrs (= 0 V) on the input of combiner CB1, voltage Vls is coupled to the output of the combiners as voltage Vo. Thus in this fault case, voltage Vls is filtered and translated to the FB buffer output for being compared to voltage ramp Vdac for regulation. During a remote fault condition in which the resistance of the Remote sense wire increases due to the corrosion or a loose connection, a finite external remote fault resistance occurs causing voltage Vrem to decrease, but voltage Vrem remains greater than voltage VTrem. As a result, switches S1 and S2 remain in an OPEN condition, while the system voltage will increase due to the effective increase in the Remote resistor divider ratio. As a result, voltage Vl increases until the voltage at the input of combiner CB2 is approximately 2.0 V, or Vls is about 1.2 (2.0 V), or 2.25 V due to the R4 / R5 divider ratio. Because the local divider ratio translates voltage Vls to Vbat by about factor 7.4, the final regulated output voltage for this condition is 7.4 (2.25), or 18.5 V. This is the secondary regulation voltage (Vset2). When the system voltage increases to the Overvoltage Threshold (VTov), a fault indication occurs by the lamp. Thus this particular Remote fault condition produces a fault indication, but regulates to prevent an extreme system overvoltage condition. When the Remote fault resistance becomes great enough to cause voltage Vrem < VTrem, the regulated system voltage returns to the local regulation as described for an OPEN or grounded Remote input.
LOCAL AND REMOTE VOLTAGE PROCESSING AND SWITCHING
During Remote operation both the external Remote input connection and internal Local connection senses approximately the same regulated system voltage of Vset = 14.8 V. For this case, voltages Vrs and Vls are approximately 2.0 V. Because the remote switching comparator Crs is referenced to 0.6 V, both switches S1 and S2 are OPEN and remain open when voltage Vrs > 0.6 V or when voltage Vrem is greater than the remote loss threshold voltage (VTrem). Voltage Vrs is coupled to the input of a unity-gain combiner / buffer CB1. Voltage Vls is buffered and coupled to the output of a unity-gain Local Buffer (LB) and ratioed by the R5 / (R4+R5) resistor divider to provide an input voltage to a unitygain combiner / buffer CB2. Thus the voltage at the input of Analog Integrated Circuit Device Data Freescale Semiconductor
INTERNAL CLOCK OSCILLATOR AND 8-BIT COUNTER
An internal clock oscillator is provided having a typical oscillation frequency (fosc) of 101 kHz. The output of the oscillator is coupled to an 8-bit counter that provides 8 counting bits to the logic and the four most significant counting bits (MSB) to the LRC circuitry and to a digital-toanalog converter (DAC) waveform generator. The output MSB frequency (fmsb) of the 8-bit divider is about 395 Hz (fmsb = fosc / 256), which determines the PWM frequency at the GATE output. An external LRC TEST pin is provided for accelerating internal testing of the LRC function and logic. Under normal operation, the LRC TEST pin is grounded by an internal 10 k resistance to ground. Under accelerated test conditions, the LRC TEST voltage is 5.0 V, and a fourth bit (fosc /16) from the 8-bit divider is used to determine the
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TYPICAL APPLICATIONS
PWM GATE frequency. Thus, the rates are accelerated by a factor of 16.
frequency is (fosc / 256), or 395 Hz. Since voltage Vref has a negative TC, voltage Vset will also have a regulation voltage temperature coefficient (TCVreg) of about -11 mV/ C.
LOW-PASS FILTER, DAC, AND ANALOG DUTY CYCLE REGULATOR COMPARATOR
The output voltage Vo of combiners CB1 and CB2 is coupled to an input of a 300 Hz low-pass filter (Rf, Cf) to remove high-frequency components of system noise at Vbat and thus associated with voltages Vls, or Vrs. The output of the low-pass filter is coupled to a unity-gain buffer FB that provides a filter buffer FB output. The 4 MSBs of the 8-bit counter causes the DAC to generate a 4-bit 395 Hz voltage waveform having 16 descending 1.75 mV steps, ramping from Vref to [Vref 28 mV], where Vref is the 2.0 V reference voltage. An analog duty cycle comparator (Cdc) compares the DAC output voltage waveform to the voltage at the FB output (Vfb). When voltage Vfb is less then voltage [Vref - 28 mV], comparator Cdc outputs a logic [1], for a 100% duty cycle. When voltage Vfb is greater than Vref, comparator Cdc outputs a logic [0] for a 0% duty cycle. When (Vref 28 mV) < Vfb < Vref, comparator Cdc outputs a duty cycle defined by the High / Low output voltage ratio for each period (about 2.54 ms) of the DAC output voltage waveform.
INPUT PHASE AND FREQUENCY SWITCH RESPONSE
The phase voltage Vph results from the alternator's stator AC output voltage being applied to the PHASE input pin. A phase detection threshold voltage (VTph) is approximately 4.0 V due to the 1.25 V phase reference voltage for the phase comparator (Cph) and the 3.22 voltage ratio associated with the phase input resistor divider. The phase input resistance (Rph) is typically 60 k. A PHASE FILTER pin is coupled to the input of Comparator Cph, providing for an external phase filter capacitance when filtering of high frequency phase noise is desired. A typical value of .003 F to AGND provides for an input phase 3.0 db roll-off frequency of about 10 kHz. Comparator Cph also provides about 480 mV of hysteresis at the PHASE input pin. Comparator Cph further provides a phase signal binary output voltage having a phase frequency of fph and is applied to digital frequency switches F1 and F2. Switch F1 outputs a logic [1] when frequency fph is less then phase detection frequency f1. Frequency f1 is equal to frequency fmsb / 8, or 49.3 Hz for a 101 kHz oscillator frequency. Switch F2 outputs a logic [1] when the frequency fph is greater then the low/high transition frequency f2. Frequency f2 is equal to frequency 3fmsb /4, or 296 Hz for a 101 kHz oscillator frequency. These frequency switches are used to define the Load Response Control region of operation, an undervoltage at a high RPM fault condition, and a low RPM fault condition due to a broken or loose belt.
BASIC SYSTEM VOLTAGE REGULATION
From a system voltage regulation viewpoint, the voltages Vrem and Vl from the Remote or Local connections, respectively, are scaled to the Remote Sense and Local Sense inputs as voltages Vrs and Vls respectively and transferred to the FB output as voltage Vfb. Voltage Vfb is compared to the DAC output voltage waveform to generate the ON and OFF time of the analog duty cycle waveform. When voltage Vfb is less than Vref - 28 mV, the output of comparator Cdc is in a high state. This high state propagates through an AND3 GATE, an OR1 GATE, and an AND4 GATE to activate switch S3, generating a fully ON or High GATE drive voltage. When voltage Vfb is greater than Vref, the output of comparator Cdc is in a low state. This low state propagates through the AND3 GATE, the OR1 GATE, and the AND4 GATE to activate switch S3 to generate a fully OFF or low GATE drive voltage. Assuming voltage Vref is 2.0 V and Vfb = Vrs, and the local or remote input resistive scale factor is 7.45, the external MOSFET provides a fully ON field current when the system voltage is less than 7.45 (Vref - 28 mV), or 14.6 V. The field current is also fully OFF when the system voltage is greater than 7.45 (Vref), or 14.9 V. When voltage Vfb is less than any portion of the DAC waveform voltage, comparator Cdc output is high to produce an ON field current. When voltage Vfb is greater than any portion of the DAC waveform voltage, comparator Cdc output is low to produce an OFF field current. Thus the system feedback will regulate the PWM duty cycle of the field current from 0% to 100% over about a 210 mV system regulation voltage range (dVreg). The system voltage is centered at 14.8 V, where a 50% duty cycle field current results for an average system load current, and the duty cycle regulation
LOAD RESPONSE CONTROL (LRC)
The LRC circuit consists of a digital duty cycle generator, an analog/digital (A/D) duty cycle comparator and tracking circuit, an up/down control switch, an up/down (U/D) counter, a programmable divider (Np), and a multiplexer (MUX). During normal operation, the LRC circuit becomes active and generates digital duty cycle control of the GATE drive when frequency fph is less than frequency f2 (f1 < fph < f2). The slow LRC response becomes inactive and the analog duty cycle controls the GATE drive when frequency fph is greater than frequency f2 (f1 < fph < f2). During initial ignition and initial engine start, the LRC response is in effect, independent of frequency fph, until system voltage is regulating at voltage Vset. The digital duty cycle generator receives the 4 MSBs from the 8-bit counter as input and generates 11 discrete digital duty cycles on 11 output lines. The frequency of each duty cycle waveform is about 395 Hz (fmsb), which results from the MSB of the 8-bit division of the 101 kHz OSC clock frequency. The minimum duty cycle on the first output line is 31.25% and the maximum duty cycle on the eleventh output line is 93.75%. The duty cycle difference between each incremental duty cycle is 6.25%. All 11 duty cycle generator output lines are coupled as data inputs to the MUX.
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TYPICAL APPLICATIONS
Normally the programmable divider Np divides frequency fmsb by a counter divide ratio N and applies the fmsb /N frequency as input to the U/D counter. Divide ratio N can be pre-selected by the user for four different divide ratios by switching a combination of the LRC1 and LRC2 normally open pins to ground. An LRC input current (Ilrc) from each LRC pin to ground is about 45 A. The phase frequency fph and an up/down (u/d) state on a u/d line from the up/down control switch determines ratio N. In the LRC mode when fph < f2, a high, or up, state on the u/d line causes divider Np to output a frequency of fmsb /N, or 395 Hz/N. The LRC1 and LRC2 pin combinations produce N divide ratios of 66, 132, 198, and 264. When the u/d line is in the down, or low, state, divider Np provides a divide ratio of fmsb /4, or 395 Hz /4. When fph > f2, the output frequency of divider Np is always fmsb /4 = 395 Hz /4, independent of the state of the u/d input line. The u/d line from the up /down control switch determines the direction of the count as well as the divide ratio N. For an up state on the u/d line, the output of the 4-bit U/D counter increments up at a rate of 5.98 Hz (count change every 167 ms) for N = 66, 2.99 Hz (count change every 334 ms) for N = 132, 1.99 Hz (count change every 502 ms) for N = 198, or 1.496 Hz (count change every 671 ms) for N = 264. For a down state on the u/d line, the output of the 4-bit U/D counter decrements at a rate of about 99 Hz (count decrement about every 10 ms). The 4-bit output lines of the up / down counter are coupled as control inputs of the MUX. The MUX couples one of the 11 digital duty cycle input lines to the MUX output dependent upon the 4-bit control inputs from the U/D counter. When the MUX control input count is 0, the first 31.25% digital duty cycle is selected and provided at the MUX output. When the control input count is 10, the eleventh 93.75% digital duty cycle is selected at output of the MUX. A MUX control input of 11 produces a 100% duty cycle at the MUX output. Thus each of the MUX input lines is selected and provided at the MUX output and incremented to the next line at a rate dependent on the rate the MUX control inputs increment. For an up state on the u/d line, the digital duty cycle at the output of the MUX will increment from 31.24% to 100% in 11 steps at a rate from 167 ms/step (or a fourth LRC rate (Rlrc4) of 37.42% /sec) to 671 ms/step (or a first LRC rate (Rlrc1) of 9.31%/sec) dependent on the LRC1 and LRC2 pin terminations. For a down state on the u/d line, the digital duty cycle will count down at a rate of about 10 ms/step change. The A/D duty cycle comparator and tracking circuit receives the analog duty cycle from comparator Cdc and the digital duty cycle from the MUX output. The A/D duty cycle comparator provides a high, or up (u), output when the analog duty cycle is greater than the digital duty cycle, and a low, or down (d), output when the analog duty cycle is less than the digital duty cycle. In the LRC mode when frequency f1 < fph < f2, the up / down control switch enables the u / d output of the A/D duty cycle comparator to be coupled to the u / d line. In the steady state, the A/D duty cycle comparator will provide an u / d input to the U/D counter and Np divider to increase or decrease the
digital duty cycle to track the analog duty cycle. If the analog duty cycle increases to a value greater than the digital duty cycle at a rate that is greater than the selected LRC digital duty cycle rate, the A/D duty cycle comparator will output an up signal on the u/d line to cause the digital duty cycle to increase to the analog duty cycle at the selected LRC digital duty cycle rate. If the analog duty cycle decreases to a value less than the digital duty cycle, the A/D duty cycle comparator will output a down signal on the u/d line to cause the digital duty cycle to decrease to the analog duty cycle at a fixed rate of about 10 ms/step. For an analog duty cycle less than 31.25%, the down count at the output of the U/D counter will remain at 0 and the digital duty cycle will remain at 31.25%. If frequency fph is less than frequency f1 (fph < f1), then the up/down control switch will provide a down signal on the u/d line independent of the duty cycle comparator u/d output. The resulting down count of 0 to the MUX control input for fph < f1 will cause the digital duty cycle to be constant at 31.25% and provides a divide ratio of fmsb /4 as the input frequency to the U/D counter. When approximately 5.0 V is applied to the LRC TEST pin, divider Np utilizes the fosc /16 frequency as input to the divider instead of the normal fosc /256 frequency. As a result, the LRC function is accelerated by a factor of 16, which allows the testing of all LRC associated rates to be accelerated by a factor of 16. During normal LRC operation, the LRC pin is in a low ground state, having an internal 10 k pull-down resistor. The duty cycle output of the AND3 GATE reflects the minimum duty cycle at the AND3 GATE inputs. Thus when the analog duty cycle exceeds the digital duty cycle, the digital duty cycle becomes the controlling duty cycle at the AND3 GATE output. When the analog duty cycle is less than the digital duty cycle, the analog duty cycle becomes the controlling duty cycle at the AND3 GATE output. Thus in the LRC mode when f1 < fph < f2, an increasing step response in the analog duty cycle from 0% to 100% will cause the duty cycle at the output of the AND3 GATE to increase rapidly from 0% to 31.25% and then increase slowly at the LRC rate from 31.25% to 100%. If the analog duty cycle provides a step increase from a duty cycle greater than 31.25%, then the resulting LRC duty cycle increase from the initial analog duty cycle at the output of the AND3 GATE. For a decreasing step response in the analog duty cycle, the output of the AND3 GATE will rapidly follow the decreasing analog duty cycle. The output of the AND3 GATE drives the GATE output (and the field current) through an OR1 GATE, an AND4 GATE, and switch S3. Thus the minimum GATE LRC duty cycle (DC(LRC)min ) is 31.25%. A 0% analog duty cycle will produce a 0% duty cycle at the output of the AND3 GATE. However, the output of the AND3 GATE is ORed with a 3.1% minimum duty cycle signal from the minimum duty cycle generation at the OR1 GATE input to provide a minimum 3.1% duty cycle to the AND4 GATE input. This provides the resulting minimum GATE duty cycle (DCmin) of 3.1% at the GATE output, even though the analog duty cycle is 0%.
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TYPICAL APPLICATIONS
When the phase frequency is greater than frequency f2 (fph > f2), the N divide factor is reduced to 4. As a result, the LRC circuitry still functions as previously described, but the rate of digital duty cycle increase or decrease is a maximum LRC rate (Rlrc(max) ) of about 10 ms/step. Thus a step increase in the analog duty cycle from 31.25% to 100% will cause about a 110 ms delay before the digital duty cycle provides a 100% duty cycle at the output of the AND3 GATE (and GATE drive). The conditions for LRC response also occur during an initial engine start up period after engine cranking even when a WOT condition occurs (fph > f2). When the ignition switch is turned ON, comparator Cign is activated, activating all biasing into the normal state and activating the start-up LRC mode. After engine cranking and immediately after initial engine start up, the system BATTERY voltage is generally low while a WOT condition occurs. For this case, the slow LRC response is in effect to prevent excessive torque loading on the engine by the alternator during engine start up. The GATE duty cycle at start-up with WOT (DCstart) is the minimum LRC duty cycle and will increase at the LRC rate. Once the system voltage returns to voltage Vset, the normal LRC response will occur as previously described.
condition. This GATE polling circuit provides short GATE polling pulses to the AND4 GATE to allow the IC to test for an unshorted condition without damaging the external MOSFET. The polling duty cycle is 1.56%, or about a 158 s ON pulse at a frequency of fmsb /4, or 98.6 Hz. When the source shorting condition is removed, comparator Css provides a noshort signal to the GATE polling circuitry, which provides a logic [1] to the AND4 GATE, which then operates normally. The AND4 GATE is also driven by the no load dump (LD) line from the Overvoltage Detector circuitry. Thus during a load dump system overvoltage condition, a logic [0] is provided to the AND4 GATE from the Overvoltage Detector circuit and all GATE drive is terminated. A flyback diode MR850 is externally provided to limit the negative source voltage on the field pin (and the SOURCE pin) caused by a turn-OFF transition of the field current. The forward current through this diode is approximately the peak field current prior to field current turn OFF.
FAULT LAMP INDICATOR -- DRIVE AND PROTECTION
The fault indicator lamp is driven by an internal N-channel MOSFET lamp driver, which controls the lamp current. The lamp is coupled between the ignition switch and the LAMP DRAIN pin of the lamp driver. The Lamp GATE of the lamp driver is driven by the lamp driver circuitry or from an external LAMP GATE pin. Inputs to the lamp driver circuitry are from an output of an AND2 GATE, an output of a thermal limit circuit, and an output of a current limit circuit. By applying an external Lamp GATE override voltage (Vgo) to the LAMP GATE pin (5), the Lamp Drain current will increase, providing lamp current independent of the lamp driver logic state. When the lamp driver circuity is forcing the lamp driver OFF, the LAMP GATE pin resistance to ground will be about 4.6 k. The source of the lamp driver is coupled to ground through an internal current sense resistor RS. When the lamp is ON, the Lamp Drain ON voltage (Vd(sat)) is the Lamp Drain-to-ground voltage measured at 400 mA of Lamp Drain current. Normally, current flows through the lamp driver (and lamp), indicating a fault when the output of the AND2 GATE is a logic [1]. Assuming the lamp is not shorted, is not being current limited, is not in the thermal shut down mode, and the system is not in a load dump mode, the lamp ON current is controlled by the output of the OR2 GATE. The output of the OR2 GATE is a logic [1] and the lamp will normally be ON when the UV (undervoltage) line and the F2 output line are both a logic [1] state, indicating an undervoltage condition when frequency fph > f2. The output of the OR2 GATE is also a logic [1] when the output of the OV (overvoltage) line is a logic [1], indicating an overvoltage condition, or the output of the F1 line is also a logic [1], indicating a loss of phase signal (fph < f1) due to a broken phase wire, broken or slipping belt, or otherwise failed alternator or open field circuit. When the lamp current exceeds a lamp drain short circuit current (Idsc), the voltage across resistor Rs will exceed a current limit threshold voltage associated with the current limit circuitry. As a result, a signal is sent to the lamp driver
FIELD COIL DRIVE AND DEVICE PROTECTION
The external MOSFET provides PWM drive current from the system BATTERY to the field coil for system voltage regulation. The GATE-to-Source voltage for this MOSFET is provided by the IC's GATE-to-SOURCE pin drive voltage. During the ON state, the AND4 GATE activates switch S3 to couple the GATE drive pull-up source current (Ipu) to the GATE output. Current Ipu drives the GATE of the MOSFET to the charge pump GATE voltage Vg (typically 23 V), causing the MOSFET to drive the field coil pin to near the system BATTERY voltage. Voltage Vg has a minimum charge pump GATE voltage (Vg(min) ) of 21.5 V. This high GATE-to-Source voltage minimizes power dissipation in the external MOSFET by minimizing a Drain-to-Source ON resistance (RDS(ON) ) of the MOSFET during the ON state. This results in a typical Lamp Drain ON voltage (Vd(sat) ) of about 0.3 V at a Lamp Drain current of 400 mA as measured from the LAMP DRAIN pin to ground. During the OFF state, the AND4 GATE activates switch S3 to couple a GATE drive pull-down sink current (Ipd) to the GATE output. Current Ipd pulls the GATE voltage to the Source voltage, turning OFF the MOSFET and its associated field coil current. The limited GATE current drive of the MOSFET GATE capacitance reduces the magnitude and frequency of the high-frequency components associated with the GATE duty cycle waveform, minimizing RFI. Zener diode Z1 is employed to provide a GATE-toSource clamping voltage (Vgs), which limits and protects the GATE-to-Source voltage of the external MOSFET. When the external MOSFET fails to increase the source (or field coil pin) voltage to within a source short circuit threshold voltage (VTssc) of the BATTERY pin voltage (VTssc < [Vbat - Vsource] ), a shorted-source comparator Css outputs a short circuit signal to a GATE polling circuit. A shorted field coil to ground is an example of this fault
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TYPICAL APPLICATIONS
circuitry to limit the lamp drive and regulates the lamp current to current Idsc. When the power dissipation of the lamp driver causes the temperature of the lamp driver to exceed a thermal shut-down temperature limit (TLim), a temperature sensing diode (Dtl) causes the thermal limit circuitry to send a signal to the lamp driver circuitry to limit the lamp drive current and reduce the power dissipation and resulting device temperature. When the lamp driver is ON, but the Lamp Drain pin voltage is not below the BAT pin voltage Vbat by at least a lamp drain short circuit threshold voltage (VTdsc) or ([Vbat - Vdrain] < VTdsc), comparator Cds will output a lamp short circuit signal to the Drain Polling circuit to indicate a lamp shorted condition. The Drain Polling circuit provides a low duty cycle polling output to the input of the AND2 GATE to poll the lamp driver ON, continuously testing for a lamp short without damaging the lamp driver. The polling duty cycle is 1.56%, (or about a 158 s ON pulse) at a frequency of fmsb /4, or 98.6 Hz. After the lamp short has been removed, the comparator Cds outputs a lamp not-shorted signal to the Drain Polling circuitry, which provides a logic [1] to the AND2 GATE, which then operates normally. Lamp polling is also present when the lamp is ON. In this case, lamp polling turns OFF the lamp for a short period of time with the lamp being ON for the remainder of the time. In this case the lamp ON duty cycle is 98.44% (or OFF for 158 s) at a frequency of fmsb /4, or 98.6 Hz. This causes the lamp voltage on the lamp drain pin to be greater than ignition threshold voltage VTign for at least 158 s of a 10.1 ms period. During the lamp ON mode, the Ignition Turn Off Delay of the Ignition Delay circuit is greater then the 10.1 ms period. As a result, the regulator biasing remains ON even when the IGN pin is coupled to the LAMP DRAIN pin and the lamp drain voltage is less than voltage VTign most of the time when the lamp is ON. The lamp driver is also protected from load dump, since during load dump, the LD signal is a logic [0], preventing the AND2 GATE from activating the lamp driver. In addition, a drain-to-GATE clamp device Z2 limits the drain-to-GATE clamping voltage (Vdg) to about 40 V typically.
UNDERVOLTAGE, OVERVOLTAGE, AND LOAD DUMP PROTECTION
An undervoltage, overvoltage and load dump condition is sensed by the regulator to generate fault indications and to
protect the regulator and associated external devices. As previously discussed, a load dump signal during load dump will prevent GATE drive to the external MOSFET and prevent GATE drive to the lamp driver. Thus the external and internal MOSFETs will turn OFF during a system load dump. As previously discussed, the undervoltage and overvoltage signals are also provided for fault indications. The undervoltage signal is provided on the UV line by an undervoltage comparator Cuv having a voltage reference of 1.25 V and a resistor divider voltage transfer of 1.26 from the FB output to comparator Cuv input. When voltage Vfb on the FB output becomes less than 1.52 V, the voltage at input to comparator Cuv becomes less than 1.25 V, causing comparator Cuv to output an undervoltage UV signal. Because voltage Vfb is ideally voltage Vrs (or voltage Vls), and the ratio of Vr / Vrs (or Vl / Vls) is 7.45, the UV signal will occur when the system voltage at the Remote input (or Local input) is less than an undervoltage threshold voltage (VTuv), or 11.35 V. However, GATE AND1 ensures that frequency fph must be greater than f2 before an undervoltage Fault is indicated by the lamp. The load dump and overvoltage detection also utilizes similar resistor dividers and voltage comparators in an Overvoltage Detect circuitry where all comparators are referenced to voltage Vref, or about 2.0 V. When voltage Vfb on the FB output is greater than 2.58 V, or 1.29 Vref (Vfb / Vref = 1.29), an output load dump signal of a logic [0] is generated on the LD line. Thus during load dump, voltage Vrs (or Vlocal) will be about 2.58 V, and the actual load dump threshold voltage (VTld) will be about 19.25 V, or 1.3 Vset. When voltage Vfb on the FB output is greater than 1.117 Vref (Vfb / Vref = 1.117), an output overvoltage signal is generated on the OV line. Thus voltage Vrs (or Vl) will be about 2.235 V, and the actual overvoltage threshold voltage (VTov) will be about 16.65 V, or 1.125 Vset. The regulator also indicates an overvoltage condition on the system during the Remote fault condition when the remote wire resistance increases to a finite value and the system voltage is being regulated by secondary regulation at Vset2. When a load dump occurs during secondary regulation, the load dump threshold increases to 1.3 Vset2, or about 24 V.
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PACKAGING PACKAGE DIMENSIONS
PACKAGING
PACKAGE DIMENSIONS
For the most current package revision, visit www.freescale.com and perform a keyword search using the "98A" listed below.
DW SUFFIX EG SUFFIX (PB-FREE) 16-PIN PLASTIC PACKAGE 98ASB42567B ISSUE F
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REVISION HISTORY
REVISION HISTORY
REVISION 5.0
DATE 6/2006
DESCRIPTION OF CHANGES
6.0
1/2007
* * * * * *
Added Revision History page Converted to Freescale format Update to prevailing form and style Updated the data sheet to the current form and style Added MCZ33099EG/R2 and MCZ33099CEG/R2 to the Ordering Information block. Removed Peak Package Reflow Temperature During Reflow (solder reflow) parameter from Maximum ratings on page 4. * Added notes to Maximum ratings on page 4
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MC33099 Rev. 6.0 1/2007

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